Products

ZDL204DD Underground Loader

The ZDL204DD underground loader is designed to work with mining trucks in underground excavation and mining operations. Its 2 m³ bucket loads ore and other materials efficiently, supporting a practical load-haul-dump workflow for trackless mining.

ZDL204DD Underground Loader

The ZDL204DD underground loader is designed to work with mining trucks in underground excavation and mining operations. Its 2 m³ bucket loads ore and other materials efficiently, supporting a practical load-haul-dump workflow for trackless mining.

Product Details

The ZDL204DD combines a 4,000 kg rated load, 2 m³ SAE bucket, and articulated underground-loader layout for loading broken ore and other materials. It is intended to feed underground trucks and support efficient trackless mining cycles.

 

Key Features and Buyer Benefits

Designed for underground access

Sized for underground loading work with a 2.5 m × 2.5 m minimum tunnel section, a central articulated frame, and a minimum outside turning radius of 5.3 m.

Loading and material-handling focus

The 4,000 kg rated load and 2 m³ SAE bucket support ore and waste-rock loading into underground haul trucks.

Configuration matched to the mine

The DEUTZ F6L914 engine, DANA power-shift transmission and C272 torque converter provide a proven diesel powertrain for underground haulage and loading cycles.

Service access as a buying criterion

Wet multi-disc service braking, spring-applied hydraulic-release parking braking, and accessible hydraulic components support routine inspection and controlled maintenance.

Recommended Applications

  • Underground non-coal mines loading blasted ore or waste rock
  • Trackless mining headings where a loader works with underground trucks
  • Tunnels with a firm roof, adequate ventilation and drainage, and a section of at least 2.5 m × 2.5 m
  • Ramps up to 14° where the loader’s turning radius and clearance have been checked

ZDL204DD underground loader engineering drawing showing machine dimensions and specifications

Main Configuration

System ZDL204DD configuration
Engine DEUTZ F6L914, imported from Germany; 84 kW at 2300 rpm; detailed sheet states air-cooled diesel engine
Torque converter C272, USA DANA
Transmission RT32000, USA DANA; power shift
Drive axle and tires Xuzhou Axle WJ2DN-F/R; rigid planetary transmission axle with NO-SPIN anti-skid differentials; mining cutting-resistant pneumatic tires
Brake system Wet multi-disc working brake; spring-applied hydraulic-release parking brake; MICO charging and brake valves
Steering and frame Central articulated hydraulic power steering with a single steering cylinder; rear axle swings around the frame center
Hydraulic system USA PARKER multi-way valve and European-brand PERMCO pump; hydraulic oil tank 160 L

Product Specifications

Core dimensions, capacities, operating performance, and powertrain data for the ZDL204DD are listed below.

Parameter ZDL204DD value
Rated load 4,000 kg
Bucket capacity (SAE stacking) 2 m³
Overall length / width / height 7,230 / 1,750 / 2,100 mm (height includes cab top)
Maximum lifting height 4,075 mm
Maximum unloading height 1,790 mm
Unloading angle 40°
Wheelbase 2,580 mm
Minimum ground clearance ≥240 mm
Departure angle 14°
Operating weight 13,100 kg
Full-load weight 17,100 kg
Forward / reverse travel speed 0–25 km/h
Travel speed on a 14° grade 3.4 km/h
Gradeability 14° maximum
Maximum traction force 110 kN
Maximum scraping / shovel force (SAE) 90 kN
Fuel tank 130 L
Hydraulic oil tank 160 L
Steering Central articulated hydraulic power steering
Minimum turning radius — inside 2,860 ± 200 mm
Minimum turning radius — outside 5,300 ± 200 mm
Engine or power unit DEUTZ F6L914 diesel engine, imported from Germany
Rated power and rated speed 84 kW / 2,300 rpm
Minimum tunnel section 2.5 m (height) × 2.5 m (width) and above

Selection Checklist

  • What is the minimum tunnel width and height at the loading point, intersections, and ramps?
  • What material density and bucket fill factor should the loader be designed around?
  • Will the loader load underground trucks, a crusher, a conveyor, or a stockpile?
  • What ramp gradient, haul distance, floor condition, and turning radius apply?
  • Which engine emissions, ventilation limits, braking rules, and mine approvals apply at the site?
  • Which spare parts, service tools, operator training, and commissioning support are required?

Safety and Maintenance Notes

Before entering the mine, operators must wear a safety helmet, carry a self-rescue device, and use a mining lamp. Inspect the loader regularly and correct hazards promptly. Never maintain the machine while it is running; relieve hydraulic pressure before repairs. Before welding or cutting, confirm that no flammable or explosive material is present, and avoid contact with the hot exhaust pipe.

Customization and Delivery Support

Application conditions: firm roof; outside turning radius ≥5.3 m; road slope ≤14°; adequate ventilation and drainage. Ambient temperature -5°C to 40°C, relative humidity at 25°C ≤85%, and altitude ≤1,000 m; power derating is required above 1,000 m. Fuel sulfur content must not exceed 0.2%. Do not use the loader where flammable or explosive gases, gas, or coal dust are present.

For a quotation, send the tunnel section, material type, haul distance, ramp profile, destination country, and required delivery schedule.

Case Module Placeholder

Add a verified project case here before publication. Recommended fields are project type, customer requirement, selected configuration, support provided, and a short description of the result. Do not publish a customer name, mine location, production result, or performance improvement without written approval.

FAQ

What is the ZDL204DD underground loader used for?

It loads ore and other materials in underground excavation and mining operations, typically working with underground mining trucks in a trackless mining workflow.

How do I choose the bucket for this underground loader?

Start with material density, fragmentation, bucket fill target, loading height, and the receiving truck or hopper. Zongda Mining should confirm the bucket and breakout requirements against the selected configuration.

Can the ZDL204DD work in a narrow tunnel?

It is specified for tunnel sections of at least 2.5 m × 2.5 m, with a minimum outside turning radius of 5.3 m. Confirm the complete clearance and turning study before ordering.

What information is needed for a quotation?

Send the mine application, tunnel size, material type, desired capacity, ramp and haul conditions, power and ventilation limits, destination country, and delivery schedule.

Can you provide spare parts and technical support?

Ask for the model-specific spare-parts list, recommended consumables, service documentation, commissioning scope, and available after-sales support for your destination.

Is this model available with different configurations?

Configuration availability must be confirmed for the order. Discuss the bucket, cab or canopy, power unit, braking, tires, lighting, fire-suppression, and other site requirements before quotation.

 

 

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Technical drawing And Dimensions
Company Profile

QINGDAO ZONGDA MACHINERY CO., LTD is a professional manufacture focusing on research and development, production, sale and service of underground mining machinery, a solution supplier and a mining project contractor in China with strong comprehensive strength and rich experience in mining industry.
We have more than 30 professional and experienced mining experts and engineers and 200 staff for R&D, Production, QC, After Sales Technical Support and etc.
We have fulfilled our commitment to turn knowledge into value by delivering a comprehensive range of integrated equipment and services that cost-effectively transform ore bodies into high grade mineral products for customers.

Packaging & Shipping
FAQ
1. What mechanical products do you mainly produce? Are there any industry-specific orientations?  

A: We produce underground mining vehicles and spare parts for metal mines.

A: Yes.

A: Our quotations usually under CIF terms include Freight and Insurance but no Tariffs. 

A: 1 or 2 months usually. Yes and there are stock available sometime.

A: Our forwarder partner will arrange the proper transportation solution and can arrange the door-to-door service as well. 

A: We have special and detailed warranty policy.

A: Yes.

A: TT Bank Transfer is preferred.

A: 1 to 2 months usually. 

A: Yes, but only LC at sight.

A: We have both local and online technical after-salves service provided. 

Contact Us

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Depending on strong technical capability and rich experience, ZONGDA provides the EPC service to the domestic and international clients and has abundant EPC project experience in China.

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